www.automationsolutions.co.in

Department	Name	Mobile
CEO/Mg Partner	Girija Manoharan	9849337039
Chief Operating Officer/Partner	Harita Uppala	8885066296
Technical & Marketing Head/Partner	Mahendra D	8885066295
Manager Sales & Projects	Richa Arya	8885066293
Sr Project Engineer-Technical	Tej Mohan Vadlamudi	7331101114
Project Engineer-Technical/Partner	Sneha Manoharan	9154224005

Cognex Projects

1D bar code reading on batteries

Introduction

Vega conveyors is the one of the conveyors supplier in Hyderabad; they are giving the solution on packaging. They want track and trace solution for batteries, for that they approach the automation solutions (Cognex ASP).
For this application we were used DMR 360

APPLICATION BRIEF:

In this application we were read the barcode on the battery for that we were the placed the barcode reader side of the battery and the barcode reader communicate PLC. After every reading, they were get the data in PLC through communication.

When the trigger (24v) will come from the sensor, it start the triggering continually until the barcode decode, once decode will complete its providing one digital out for good read , if it not decoded its providing fail ( no read) signal by using that digital output we can provide rejection system .

Accessories:

	Lens
	Lighting & Lens Filters
	Light cover
	I/O cables
	Power supply

Featured capabilities include:

1	A high-speed advanced platform that runs the latest proprietary Cognex algorithms for decoding both 1-D and 2-D symbologies
2	1DMax with Hotbars II provides high read rates on 1-D barcodes, even those that may be damaged or distorted
3	Hotbars II delivers "barcode stitching" technology and 0.8 ppm (pixels per module) decoding speed to help you solve applications with fewer readers and less complexity
4	2DMax® with patent-pending PowerGrid™ technology decodes severely damaged or poorly marked 2-D matrix codes, and can even read 2-D codes without visible perimeters or quiet zones
5	2DMax with PowerGrid overcomes variations in lighting, marking method, code quality, or surface finish — including damaged finder and clocking patterns and quiet zone violations
6	Intuitive Setup Tool for the simplest setup and deployment in real time
7	Intelligent tuning technology automatically adjusts the settings of the integrated lighting to find the optimal light setup for the part
8	Auto-tune and trigger buttons make the readers easy to set up without a PC or HMI
9	1-D and 2-D quality metrics for process control monitoring and thresholding
10	Various trigger modes (self, single, burst, etc.) to meet the broadest range of customer applications
11	JavaScript programming for easiest PLC connection and integration on the factory floor

Label presence/absence on seeds pouch

Introduction

Monsanto is the one of the seeds packaging company in Hyderabad, they are packaging different types of seeds in that they are facing problem with seeds label, like labels were inter changed, without label and half label and they need solution for that so they approach the automation solutions (Cognex ASP).
For this application we were used IS 7010 camera ( QUANTITY :2)

APPLICATION BRIEF:

In this application we were inspected the presence / absence of label on seeds packet, for that we were placed the camera in front of packet on filling machine and we were implemented the logic by using tools. When the trigger (24v) will come from the sensor, it will take the image do the process, provide the output (digital) in milliseconds, by using that digital output they are apply air, and reject the bad one. They have different type labels (nearly 250 products) for that they need change the jobs (backups) depends on the product of label for that they are using VV900 (HMI)

Accessories:

	Lens
	Lighting & Lens Filters
	Light cover
	I/O cables
	Power supply
	VV900 (COGNEX HMI)

Tools:

	Location tools
	Presence /absence tools
	Measuring tools
	Counting tools
	Identification tools
	Geometry tools
	Filter tools

IN-SIGHT 7000 FEATURES:

The In-Sight 7000 series is a full-featured, powerful vision system that performs fast, accurate inspections of a wide range of parts across all industries. Its compact footprint easily fits into space-constrained production lines and the unique, modular design is highly field-customizable to your application requirements. Along with the internal and external power/control lighting options, the In-Sight 7000 series also has a highly visible pass/fail LED indicator light ring around the camera body, making it easy to see the inspection status no matter where the system is installed

Visualization:

In-Sight vision systems offers mobile, platform independent visualization for accessing HMIs (human machine interfaces) from anywhere on the network. A simple point-and-click interface allows customers to build highly interactive, web-based HMIs remotely accessible via a web browser over the network.

2D D.P.M READING ON HELICAPTOR ENGINE PARTS

Introduction

Tata Sikorsky is the one of the helicopter engine parts manufacturing company in Hyderabad; they want DPM reading on engine parts and ISO validation and for that customer approach the automation solutions (Cognex ASP)
For this application we were used DMR8600 (hand held reader) with USB communication

APPLICATION BRIEF:

In this application, we were red the DPM on engine parts,

Accessories:

	Lens
	Lighting & Lens Filters
	Light cover
	I/O cables
	Power supply

Featured capabilities include:

1	A high-speed advanced platform that runs the latest proprietary Cognex algorithms for decoding both 1-D and 2-D symbologies
2	1DMax with Hotbars II provides high read rates on 1-D barcodes, even those that may be damaged or distorted
3	Hotbars II delivers "barcode stitching" technology and 0.8 ppm (pixels per module) decoding speed to help you solve applications with fewer readers and less complexity
4	2DMax® with patent-pending PowerGrid™ technology decodes severely damaged or poorly marked 2-D matrix codes, and can even read 2-D codes without visible perimeters or quiet zones
5	2DMax with PowerGrid overcomes variations in lighting, marking method, code quality, or surface finish — including damaged finder and clocking patterns and quiet zone violations
6	Intuitive Setup Tool for the simplest setup and deployment in real time
7	Intelligent tuning technology automatically adjusts the settings of the integrated lighting to find the optimal light setup for the part
8	Auto-tune and trigger buttons make the readers easy to set up without a PC or HMI
9	1-D and 2-D quality metrics for process control monitoring and thresholding
10	Various trigger modes (self, single, burst, etc.) to meet the broadest range of customer applications
11	JavaScript programming for easiest PLC connection and integration on the factory floor

2D BARCODE READING ON AGRO CHEMICAL POUCHES

Introduction

V-Pack automation is the one of the conveyors supplier in Hyderabad; they are giving the solution on packaging. They want track and trace solution for chemical pouches, for that they approach the automation solutions (Cognex ASP).
For this application we were used DMR 362Q

APPLICATION BRIEF:

In this application we were read the barcode on chemical pouches for that we were the placed the barcode reader top of the chemical pouch and the barcode reader handshake with IT software. After every reading, IT software taken the data by using IP Address and port number, after completion of particular counting IT people producing end barcode label that pasted on packaging box.
When the trigger (24v) will come from the sensor, it start the triggering continually until the barcode decode, once decode will complete its providing one digital out for good read , if it not decoded within 1sec its providing fail ( no read) signal by using that digital output we can provide rejection system .

Accessories:

	Lens
	Lighting & Lens Filters
	Light cover
	I/O cables
	Power supply

Featured capabilities include:

1	A high-speed advanced platform that runs the latest proprietary Cognex algorithms for decoding both 1-D and 2-D symbologies
2	1DMax with Hotbars II provides high read rates on 1-D barcodes, even those that may be damaged or distorted
3	Hotbars II delivers "barcode stitching" technology and 0.8 ppm (pixels per module) decoding speed to help you solve applications with fewer readers and less complexity
4	2DMax® with patent-pending PowerGrid™ technology decodes severely damaged or poorly marked 2-D matrix codes, and can even read 2-D codes without visible perimeters or quiet zones
5	2DMax with PowerGrid overcomes variations in lighting, marking method, code quality, or surface finish — including damaged finder and clocking patterns and quiet zone violations
6	Intuitive Setup Tool for the simplest setup and deployment in real time
7	Intelligent tuning technology automatically adjusts the settings of the integrated lighting to find the optimal light setup for the part
8	Auto-tune and trigger buttons make the readers easy to set up without a PC or HMI
9	1-D and 2-D quality metrics for process control monitoring and thresholding
10	Various trigger modes (self, single, burst, etc.) to meet the broadest range of customer applications
11	JavaScript programming for easiest PLC connection and integration on the factory floor

Automation drum filling system

Introduction

V-Pack automation is the one of the conveyors supplier in Hyderabad; they are giving the solution on packaging. V-pack need do the automation on automatic drum filling system for that they need co-ordinates of the drum mouth for that they approach the automation solutions (Cognex ASP).
For this application we were used IS8402M

APPLICATION BRIEF:

In this application, co-ordinates of drum mouth are being send to plc (Mitsubishi plc). Here customer have different sizes of drums and combinations, for this application we were place the camera top of the drum and we were implemented the logics by using tools (for different sizes and combination) in spreadsheet, by using PLC( Mitsubishi plc) customer change the jobs depends on batch running .
Customer select the job depends on batch running, after selecting job the trigger (24v) will come from the sensor or plc it will take the image and do the process and providing the co-ordinates of drum, depends of co-ordinates oil gun will move the correct place by using plc instructions and then fill the drum .

Accessories:

	Lens
	Lighting & Lens Filters
	Light cover
	I/O cables
	Power supply

Tools:

	Location tools
	Presence /absence tools
	Measuring tools
	Counting tools
	Filter tools
	Surface inspection tools
	Geometric tools
	ID tools

IN-SIGHT 8000 FEATURES:

In-Sight 8000 series smart cameras are the next generation of In-Sight Micro cameras. This new family of ultra-compact, standalone vision systems deliver industry-leading vision tool performance at PC speeds, all in the form factor of a traditional “dumb” GigE Vision camera. Measuring just 31mm x 31mm x64mm, all In-Sight 8000 series models feature power over Ethernet (POE), and provide the best standalone vision system option for integrating into small spaces.

As the world’s smallest, full line, stand alone vision system, the In-Sight 8000 series offers range of vision systems available in VGA, 1MP, 2MP and 5MP resolutions with color options available in VGA, 1MP, and 2MP resolutions. Supporting Gigabyte Ethernet for high speed communications, these vision systems offer very fast acquisition and two performance levels to meet a diverse array of machine vision demands

2D barcode reading on agro chemical bottle

Introduction

V-Pack automation is the one of the conveyors supplier in Hyderabad; they are giving the solution on packaging. They want track and trace solution for chemical bottles of Bayer, for that they approach the automation solutions (Cognex ASP).
For this application we were used DMR 262Q

APPLICATION BRIEF:

In this application we were read the barcode on bottle, but here barcode position is not constant always very bottle to bottle, we were placed the camera one side of the chemical bottle and covered 90^ only, so we need cover 360^ for that they are made the mechanical structure for rotation of chemical bottle in front of barcode reader. Under rotation conditions we were captured the barcode and decoded it and the barcode reader handshake with IT software. After every reading, IT software taken the data by using IP Address and port number, after completion of particular counting IT people producing end barcode label that pasted on packaging box.
When the trigger (24v) will come from the sensor, it start the triggering continually until the barcode decode, once decode will complete its providing one digital out for good read , if it not decoded within 1sec its providing fail ( no read) signal by using that digital output we can provide rejection system .

Accessories:

	Lens
	Lighting & Lens Filters
	Light cover
	I/O cables
	Power supply

Featured capabilities include:

1	A high-speed advanced platform that runs the latest proprietary Cognex algorithms for decoding both 1-D and 2-D symbologies
2	1DMax with Hotbars II provides high read rates on 1-D barcodes, even those that may be damaged or distorted
3	Hotbars II delivers "barcode stitching" technology and 0.8 ppm (pixels per module) decoding speed to help you solve applications with fewer readers and less complexity
4	2DMax® with patent-pending PowerGrid™ technology decodes severely damaged or poorly marked 2-D matrix codes, and can even read 2-D codes without visible perimeters or quiet zones
5	2DMax with PowerGrid overcomes variations in lighting, marking method, code quality, or surface finish — including damaged finder and clocking patterns and quiet zone violations
6	Intuitive Setup Tool for the simplest setup and deployment in real time
7	Intelligent tuning technology automatically adjusts the settings of the integrated lighting to find the optimal light setup for the part
8	Auto-tune and trigger buttons make the readers easy to set up without a PC or HMI
9	1-D and 2-D quality metrics for process control monitoring and thresholding
10	Various trigger modes (self, single, burst, etc.) to meet the broadest range of customer applications
11	JavaScript programming for easiest PLC connection and integration on the factory floor

PRESENCE/ABSENCE OF SLOTS ON MOBILE POLE TERMINAL

Introduction

Schneider electric is the one of the MCCB’s ,CONTACTORS , MCB and Switchgear products manufacturing company in Hyderabad, in that they are facing problem with slot identification on the mobile pole terminal, they need solution for that so they approach the automation solutions (Cognex ASP).
For this application we were used IS 2000 Sensor

APPLICATION BRIEF:

In this application we were inspected the presence / absence of slot on the mobile pole terminal, for that we were placed the camera top of the mobile pole terminal and we were implemented the logic by using tools. When the trigger (24v) will come from the sensor, it will take the image do the process and provide the output (digital) in milliseconds, by using that digital output customer stop the process, and get the alarm.

Accessories:

	Lens
	Lighting & Lens Filters
	Light cover
	I/O cables
	Power supply

Tools:

	Location tools
	Presence /absence tools
	Measuring tools
	Counting tools

IN-SIGHT 2000 FEATURES:

In-Sight 2000 series vision sensors combine the power of an In-Sight vision system with the simplicity and affordability of a vision sensor. Ideal for solving error-proofing applications, these vision sensors set new standards for value, ease of use and flexibility thanks to a powerful combination of proven In-Sight vision tools, a simple setup, and a modular design featuring field-changeable lighting and optic.

2D barcode reading on batteries

Introduction

Amara raja batteries is the one of the batteries manufacturing company; customer needs to check the weighing before and after acid filling ,weight must be maintained constant for that they need read the 2D barcode on for that they approach the automation solutions (Cognex ASP).
For this application we were used DMR360 (quantity: 2, 3sets)

APPLICATION BRIEF:

In this application, we need decode the 2D barcode on battery and send the result to PLC. For this application we were place the barcode reader one side of the battery , before acid filling they were read the 2D code then they were check the weight, then customer fill the acid In the battery , after filling again they were read the code and then checked the weight. If weight constant they packing otherwise costumer reject the battery
When the trigger (24v) will come from the sensor, it start the triggering continually until the barcode decode, once decode will complete its providing one digital out for good read , if it not decoded its providing fail ( no read) signal by using that digital output we can provide rejection system

Accessories:

	Lens
	Lighting & Lens Filters
	Light cover
	I/O cables
	Power supply

Featured capabilities include:

1	A high-speed advanced platform that runs the latest proprietary Cognex algorithms for decoding both 1-D and 2-D symbologies
2	1DMax with Hotbars II provides high read rates on 1-D barcodes, even those that may be damaged or distorted
3	Hotbars II delivers "barcode stitching" technology and 0.8 ppm (pixels per module) decoding speed to help you solve applications with fewer readers and less complexity
4	2DMax® with patent-pending PowerGrid™ technology decodes severely damaged or poorly marked 2-D matrix codes, and can even read 2-D codes without visible perimeters or quiet zones
5	2DMax with PowerGrid overcomes variations in lighting, marking method, code quality, or surface finish — including damaged finder and clocking patterns and quiet zone violations
6	Intuitive Setup Tool for the simplest setup and deployment in real time
7	Intelligent tuning technology automatically adjusts the settings of the integrated lighting to find the optimal light setup for the part
8	Auto-tune and trigger buttons make the readers easy to set up without a PC or HMI
9	1-D and 2-D quality metrics for process control monitoring and thresholding
10	Various trigger modes (self, single, burst, etc.) to meet the broadest range of customer applications
11	JavaScript programming for easiest PLC connection and integration on the factory floor

Identification of good location on iron pallet

Introduction

In smart is the one of the machine manufacturing company in Hyderabad, they are manufactured one machine by using that they are filing the iron pallet after filing they need identify the good location on the iron pallet for that they are approach the automation solutions (Cognex ASP).
For this application we were used IS 7050 camera (QUANTITY_2)

APPLICATION BRIEF:

In the application we were identification of good location on iron pallet, for that we were placed the camera top on the iron pallet and we were implemented the logic by using tools in spreadsheet. When the trigger (24v) will come from the sensor, it will take the image do the process, provide the output (digital) in milliseconds,

Accessories:

	Lens
	Lighting & Lens Filters
	Light cover
	I/O cables
	Power supply
	VV900 (COGNEX HMI)

Tools:

	Location tools
	Presence /absence tools
	Measuring tools
	Counting tools
	Identification tools
	Geometry tools
	Filter tools

IN-SIGHT 7000 FEATURES:

1D barcode reading on Tyres

Introduction

MRF is the one of the tyres manufacturing company; customer need do track and trace application that they need read the 1D barcode on tyres for that they approach the automation solutions (Cognex ASP).
For this application we were used DMR360 (quantity: 3, 2sets)

APPLICATION BRIEF:

In this application, we need decode the 1D barcode on label and send the result to PLC. For this application we were place the barcode reader on top of the tyre due to large F.O.V we were used 3 readers and As per the application we were tuned the reader and get the data. Here three readers are in master slave configuration .
When the trigger (24v) will come from the sensor, it start the triggering continually until the barcode decode, once decode will complete its providing one digital out for good read , if it not decoded its providing fail ( no read) signal by using that digital output we can provide rejection system .

Accessories:

	Lens
	Lighting & Lens Filters
	Light cover
	I/O cables
	Power supply

Featured capabilities include:

1	A high-speed advanced platform that runs the latest proprietary Cognex algorithms for decoding both 1-D and 2-D symbologies
2	1DMax with Hotbars II provides high read rates on 1-D barcodes, even those that may be damaged or distorted
3	Hotbars II delivers "barcode stitching" technology and 0.8 ppm (pixels per module) decoding speed to help you solve applications with fewer readers and less complexity
4	2DMax® with patent-pending PowerGrid™ technology decodes severely damaged or poorly marked 2-D matrix codes, and can even read 2-D codes without visible perimeters or quiet zones
5	2DMax with PowerGrid overcomes variations in lighting, marking method, code quality, or surface finish — including damaged finder and clocking patterns and quiet zone violations
6	Intuitive Setup Tool for the simplest setup and deployment in real time
7	Intelligent tuning technology automatically adjusts the settings of the integrated lighting to find the optimal light setup for the part
8	Auto-tune and trigger buttons make the readers easy to set up without a PC or HMI
9	1-D and 2-D quality metrics for process control monitoring and thresholding
10	Various trigger modes (self, single, burst, etc.) to meet the broadest range of customer applications
11	JavaScript programming for easiest PLC connection and integration on the factory floor

TIN ORIENTATION

Introduction

Orbit equipment is the one of the conveyors supplier in Hyderabad, they have automatic oil fill system but they are facing problem with orientation of tin, they need solution for that so they approach the automation solutions (Cognex ASP).
For this application we were used IS 2000 Sensor (QUANTITY:2)

APPLICATION BRIEF:

In this application we were inspected the presence / absence of tin mouth, for that we were placed the camera top of the tin and we were implemented the logic by using tools. When the trigger (24v) will come from the sensor, it will take the image do the process and provide the output (digital) in milliseconds, by using that digital output customer can rotate the tin in correct manner.

Accessories:

	Lens
	Lighting & Lens Filters
	Light cover
	I/O cables
	Power supply
	VV900 (COGNEX HMI)

Tools:

	Location tools
	Presence /absence tools
	Measuring tools
	Counting tools
	Identification tools
	Geometry tools
	Filter tools

IN-SIGHT 7000 FEATURES: